a) Area : 13144 Sq. feet.
Production Method |
Moulding Box Size |
weight |
Machine moulding (Fully Automatic & Semi Automatic) |
980 X 860 mm Max.
430 X 380 mm Max |
Upto 250 Kg.
Upto 25 Kg. |
Hand Moulding |
1500 X 1500 mm Max |
Up to 1500 Kg. |
Types Moulds:
- Green Sand Moulding
- Dry Sand Moulding
- No-Bake Moulding (2part)
- Shell Moulding
- Cold box Process
Types of Cores :
- Shell Cores
- No-Bake Cores
- Cold Process Cores
Melting Units :
-
250 KW (500 KGS, TWO POT) Electric Medium Frequency Coreless Furnace. (INDUCTOTHERM make – Made in India)
-
32” Inner diameter coke fired Cupola.
MELTING CAPICITY :
- Furnace : 1800 Metric Tones per Annum
- Cupola : 1800 Metric Tones per Annum
- Total melting capacity 3600 Metric Tones per Annum.
- Presenting spare capacity 50 Metric Tones per Month
- We can manufacture single piece up to 1500 Kgs.
MACHINING FACILITIES :
We have full-fledged Modern Machine shop with Vertical machining center table size 1000 x 600 x 600 (BFW make) and center lathe CNC machine Askar make in this machine we can machine the component diameter up to 100 mm to 480 mm managed by technically qualified persons with modern Conventional & Non-conventional machines. And also with pressure testing facilities pressure testing like hydro and water testing up to 30 bars.
GRADES OF CASTINGS
Following of grades of castings manufacture by us.
Sl. No. |
IS:210 |
ISO |
BS |
DIN |
ASTM A48 |
01 |
FG150 |
GR. 15 |
GR. 10 |
EN GJL - 150 |
CLASS 25A |
02 |
FG200 |
GR. 20 |
GR. 12 |
EN GJL – 200 |
CLASS 30A |
03 |
FG250 |
GR. 25 |
GR. 17 |
EN GJL – 250 |
CLASS 35A |
04 |
FG300 |
GR. 30 |
GR. 20 |
EN GJL – 300 |
CLASS 45A |
05 |
FG350 |
GR. 30 |
GR. 23 |
EN GJL – 350 |
CLASS 50A |
GRADES OF S. G. IRON CASTINGS (NODULAR CAST IRON)
Following grades of castings manufactured by us.
SL. NO. |
ISO
1083:1976 |
BS 2789:1961 |
DIN 1693:1973 |
01 |
800-2 |
SNG 24/7 |
GGG-80 |
02 |
700-2 |
SNG 27/12 |
GGG-70 |
03 |
600-3 |
SNG 32/7 |
GGG-60 |
04 |
500-7 |
SNG 37/2 |
GGG-50 |
05 |
400-12 |
SNG 42/2 |
GGG-40 |
06 |
400-15 |
|
GGG-40 |
07 |
400-18 |
|
GGG-40 |
In addition to the above grades also we are supplying with alloy addition. Like High Chrome, Cooper, Nickle, Molybdenum as per customer requirements.
- Along with every dispatch we will submit Test Bar, Chemical Test Certificates and inspection reports.
- Witness pouring will provided if customer requires.
We have developed latest powder coating valves using ( Akzo-Nobel RAL5005 powder imported from Germany) |